The contents described in this section are the basic processes of repair procedures needed to cut and replace welded parts. Reshape the light damage, outer panel with filler after repair by the washer welder, the hammer and dolly.
The table below shows information to this model.
| Processes |
Repair Procedures |
Information |
Reference |
- Accurate inspection of Damaged Parts. (Visual)
- Measurement
|
- Wheelbase
- Wheel Alignment
- Body Dimensional Drawings
|
see section 1
see section 1
see section 4
|
| Reshape |
- Remove any related parts.
- Attach the frame straightener to the body.
- Pull out and straighten the damaged areas.
- Check the original position.
|
- Body Dimensional Drawings
|
Shop Manual
see section 1
see section 4
|
| Replacement |
- Cut off and separate the damaged area.
- Straighten any related parts.
- Check the repair part installation and alignment with the body.
- Clean and degrease to the welded surfaces.
- Weld in the repair part.
- Finish the welded areas.
|
- Mass Production Body Welding Diagram
- Removal
- Body Dimensional Drawings
- Installation
|
see section 3
see section 3
see section 4
see section 3
|
| Rust Prevention |
- Apply the sealer.
- Apply the undercoating.
- Apply anti-rust agent to the inside of the outer panel and frames.
|
- Cross Section of Body and Sealants.
- Soft Chipping Guard Primer Coating Diagram
- PVC Coating Diagram
- Area to be Covered by Antirust Agents
|
see section 5 |
| Paint |
Apply the paint |
|
see section 6 |
| Installation and Inspection |
- Adjust the hood, door, tailgate.
- Measure the wheel alignment.
- Clean the body.
- Install related parts.
|
|
Shop Manual |
