- Connect the vacuum pump and gauge to the actuator of EGR valve assembly.
- Apply 0 kPa to 25 kPa (0.25 kgf/cm2, 1.8 lbf/ft) vacuum and check EGR valve moving condition.
- If there is abnormal moving conditions on the EGR valve, replace the EGR valve assembly.
- Inspect VSS (Variable Swirl System) for damage or any other problems and push the valve with your finger to inspect normal condition or valve sticking.
- Inspect the EGR valve for damage or any other problems.
- Apply liquid gasket to the VSS.
- Install the intake manifold assembly with gasket to cylinder head.
Tighten the fixing bolts and nuts with the specified torque.
Tightening torque:
24.5 Nm (2.5 kgf/m, 18 lbf/ft)
- Connect the vacuum hose, fuel rubber hose and install the hose bracket and engine wire harness with specified torque.
Tightening torque:
7.4 Nm (0.75 kgf/m, 5.4 lbf/ft)
- Install the four injection pipes (see page 11-160).
- Install the oil filter assembly (see page 8-5).
- Install the EGR valve assembly with specified torque.
Tightening torque:
24.5 Nm (2.5 kgf/m, 18 lbf/ft)
- Install the EGR pipe and gasket with specified torque.
Tightening torque:
24.5 Nm (2.5 kgf/m, 18 lbf/ft)
- Install the intake manifold pipe with specified torque.
Tightening torque:
24.5 Nm (2.5 kgf/m, 18 lbf/ft)
- Install the air cleaner housing (see step 6 on page 5-2).
- Install the acoustic cover with specified torque.
Tightening torque:
7.4 Nm (0.75 kgf/m, 5.4 lbf/ft)