Standards and Service Limits

Brakes

2-7  

Item Measurement Qualification Standard or New Service Limit
Parking brake lever Distance travelled when pulled with 196 N (20 kgf, 44 lbs) of force 3-door 7 – 8 clicks
5-door 7 – 8 clicks
Brake pedal Pedal height (Carpet removed) 3-door 184 mm (7.24 in.)
5-door 180 mm (7.09 in.)
Free play   0.4 – 3.0 mm (0.016 – 0.118 in.)
Master cylinder Piston-to-pushrod clearance   0 – 0.4 mm (0 – 0.02 in.)
Brake disc Thickness Front 20.9 – 21.8 mm (0.82 – 0.86 in.) 21.0 mm (0.83 in.)
Rear 8.9 – 9.1 mm (0.350 – 0.358 in.) 9.0 mm (0.35 in.)
Runout   0.10 mm (0.004 in.)
Parallelism   0.015 mm (0.0006 in.)
Brake pads Thickness Front   10.5 – 11.5 mm (0.41 – 0.45 in.) 1.6 mm (0.06 in.)
  9.0 – 10.0 mm (0.35 – 0.39 in.) 1.6 mm (0.06 in.)
Thickness Rear   9.5 – 10.5 mm (0.37 – 0.41 in.) 1.6 mm (0.06 in.)
Brake booster Vehicle with ABS Characteristics at 196 N (20 kgf, 44 lbf) pedal force Vacuum

kPa (mmHg, inHg)

N (kgf, lbf) kPa (kgf/cm2, psi)
0 (0, 0) 98 (10, 22) 0 (0, 0)
294 (30, 66) 1700 (17, 240)
66.7 (500, 19.7) 98 (10, 22) 4600 (47, 670)
294 (30, 66) 10500 (107, 1500)

Air Conditioning

Item Measurement Qualification Standard or New
Refrigerant Type   HFC-134 a (R-134 a)
Capacity or system   500 – 550 g (17.6 – 19.4 oz)
Refrigerant oil Type   DH-PS
Capacity of components Condenser 25 ml (5/6 fl oz, 0.9 lmp oz)
Evaporator 45 ml (1 1/2 fl oz, 1.3 lmp oz)
Each line and hose 10 ml (1/3 fl oz, 0.4 lmp oz)
Receiver 10 ml (1/3 fl oz, 0.4 lmp oz)
Compressor 140 – 150 ml (4 2/3 fl oz, 4.9 lmp oz – 5 fl oz, 5.2 lmp oz)
Compressor Clutch coil resistance at 68°F (20°C) 3.57 – 3.79 ohms
Pulley-to-pressure plate clearance   0.3 – 0.6 mm (0.01 – 0.02 in.)

aaa