| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Transmission oil |
Lubricant capacity |
|
2.0 l (2.1 US qt) |
– |
| Input shaft |
Run out |
|
– |
0.02 mm (0.0008 in.) or less |
| Play in splines between 5th gear and input shaft |
|
– |
0.15 mm (0.0059 in.) or less |
| Input shaft 3rd and 4th gears |
I.D. |
|
– |
41.05 mm (1.6161 in.) or less |
| Output shaft |
Run out |
|
– |
0.02 mm (0.0008 in.) |
| Output shaft 1st and 2nd gears |
I.D. |
|
– |
40.04 mm (1.7736 in.) or less |
| Output shaft 5th gear |
I.D. |
|
– |
41.05 mm (1.6161 in.) or less |
| Reverse idle gear |
Clearance between reverse idle gear and shaft |
|
– |
0.15 mm (0.0059 in.) or less |
| Synchronisers |
Clearance between blocker ring and inserts |
1st/2nd |
– |
3.9 mm (0.154 in.) or less |
| 3rd/4th, 5th |
– |
3.7 mm (0.146 in.) or less |
| Clearance between blocker ring and gear |
3rd/4th, 5th |
1.5 mm (0.059 in.) |
0.8 mm (0.031 in.) or more |
| Clearance between blocker ring and synchronising cone |
1st/2nd |
1.5 mm (0.059 in.) |
0.8 mm (0.031 in.) or more |
| Detent spring |
Spring length |
Except reverse |
– |
25.5 mm (1.004 in.) or more |
| Reverse |
– |
59.5 mm (2.343 in.) or more |
| Shift forks |
Shift fork pad thickness |
Except reverse |
– |
7.5 mm (0.295 in.) or more |
| Reverse |
– |
7.4 mm (0.291 in.) or more |
| Clearance between hub and inserts |
|
– |
0.25 mm (0.0098 in.) or less |
| Differential case |
Clearance between pinion gear and cross pin |
|
– |
0.2 mm (0.008 in.) or less |
| Clearance between differential case and side gear (A – B) |
|
– |
0.15 mm (0.0059 in.) or less |
| Diameter in differential case for axle shaft |
|
– |
30.10 mm (1.1850 in.) or less |
| Backlash between side gear and pinion gear |
|
– |
0.3 mm (0.0118 in.) or less |