M/T Differential

Carrier Replacement

13-39  

Special Tools Required

  • Puller body 5-8840-0013-0 and 5-8840-0014-0 (J-22888)
  • Puller legs 5-8840-0566-0 (J-22888-50)
  • Pilot 5-8840-0018-0 (J-23598)
  • Differential side bearing installer 5-8840-0016-0 (J-22919)
  • Driver handle 5-8840-0007-0 (J-8092)

  1. Remove the side bearing (A) using the special tools.

  1. Cut the tabs of the speedometer drive gear and remove the speedometer drive gear (B).
  1. Remove the lock pin (A).

NOTE:

Break staking on the lock pin using 5 mm (0.197 in.) diameter drill. Then drive the cross pin out and remove all the parts.

  1. Remove the cross pin.
  1. Remove the pinion gears and thrust washers.
  1. Remove the side gears and thrust washers.
  1. Remove the differential case.
  1. Measure the clearance between pinion gear (A) and cross pin (B).

Limit:

0.2 mm (0.008 in.)

  1. Measure the clearance between differential case (A) and side gear (B).

(1) - (2)

0.15 mm (0.0059 in.) or less