Manual Transmission

Output Shaft and Differential Thrust Clearance Adjustment (cont'd)

13-32

Transmission Reassembly


Available Selective Shim

Output shaft bearing shim

Part Number Thickness
894249-6600 1.16 mm (0.046 in.)
894249-6590 1.24 mm (0.049 in.)
894249-6580 1.32 mm (0.052 in.)
894249-6570 1.40 mm (0.055 in.)
894249-6560 1.48 mm (0.058 in.)
894249-6550 1.56 mm (0.061 in.)
894249-6540 1.64 mm (0.065 in.)
894249-6530 1.72 mm (0.068 in.)
894249-6520 1.80 mm (0.071 in.)
894249-6510 1.88 mm (0.074 in.)
894249-6500 1.96 mm (0.077 in.)
894249-6490 2.04 mm (0.080 in.)
894249-6480 2.12 mm (0.084 in.)
894249-6470 2.20 mm (0.087 in.)
894249-6460 2.28 mm (0.090 in.)
894249-6450 2.36 mm (0.093 in.)
894249-6440 2.44 mm (0.096 in.)

Differential side bearing shim

Part Number Thickness
894249-5451 1.08 mm (0.043 in.)
894131-1450 1.12 mm (0.044 in.)
894249-5461 1.16 mm (0.046 in.)
894131-1460 1.20 mm (0.047 in.)
894249-5471 1.24 mm (0.049 in.)
894131-1470 1.28 mm (0.050 in.)
894249-5481 1.32 mm (0.052 in.)
894131-1480 1.36 mm (0.054 in.)
894249-5491 1.40 mm (0.055 in.)
894131-1490 1.44 mm (0.057 in.)
894249-5501 1.48 mm (0.058 in.)
894131-1500 1.52 mm (0.060 in.)
894249-5511 1.56 mm (0.061 in.)
894131-1510 1.60 mm (0.063 in.)
894249-5521 1.64 mm (0.065 in.)
894131-1520 1.68 mm (0.066 in.)
894249-5531 1.72 mm (0.068 in.)
894131-1530 1.76 mm (0.069 in.)
894249-5541 1.80 mm (0.071 in.)
894131-1540 1.84 mm (0.072 in.)
894249-5551 1.88 mm (0.074 in.)
894131-1550 1.92 mm (0.076 in.)
894249-5561 1.96 mm (0.077 in.)
894131-1560 2.00 mm (0.079 in.)

NOTE: Prior to reassembling, clean all the parts in solvent, dry them and apply lubricant to any contact surfaces.

  1. Apply grease to three interlock pins, and install them to the clutch housing.

  1. Install reverse lever fulcrum bracket (A) to the clutch housing. Use 3rd/4th shift rod to align bracket to clutch housing. Install the four bolts (B).

Torque:

19 Nm (1.9 kgf/m, 14 lbf/ft)

  1. Make sure the shaft operates smoothly after installation.