- Inspect all gear teeth for signs of excessive wear or damage. Check all gear splines for burrs nicks, or scratches on an oil stone. Replace any part having excessive wear or damage.
- Measure the gear inside diameter. Replace the gear if not within the specified limit.
1st/2nd:
40.04 mm (1.7736 in.) or less
3rd/4th, 5th:
41.05 mm (1.6161 in.) or less
- Measure the clearance between reverse idler gear (A) and shaft (B).
(1) – (2)
0.15 mm (0.0059 in.) or less
- Measure the play in splines.
1st/2nd, 3rd/4th:
0.12 mm (0.0047 in.) or less
5th:
0.15 mm (0.0059 in.) or less
- Inspect all thrust washers for excessive wear, distortion or damage. Replace any thrust washer with these conditions.
- Inspect the springs for distortion, cracks, or wear. Replace if these conditions are present.
- Measure the spring length. Replace springs if not within the specified limits.
Limit:
Except reverse 25.5 mm (1.004 in.)
Reverse 59.5 mm (2.343 in.)
