Manual Transmission

Transmission Disassembly (cont'd)

 13-19

Shift Arms Inspection

  1. Use a hammer and punch to remove the spring pin (A) from the 3rd/4th shift arm (B). Discard the spring pin (A).

  1. Slide the 3rd/4th gear shift up. Remove the 3rd/4th shift arm (B) and shaft (C) from the case.
  1. Follow the same procedure to remove the 1st/2nd shift arm (D) and rod (E).

    NOTE: The spring pins cannot be reused.

  1. Remove the input shaft assembly and output shaft assembly at the same time.
  1. Remove the differential gear assembly.
  1. Remove the reverse lever fulcrum bracket (A) together with four bolts (B). Take out three interlock pins.

  1. Remove the fulcrum bracket pin and then remove the pin and reverse shift lever.
  1. Remove the output shaft bearing outer race from transmission case.
  1. Remove the speedometer driven gear.
  1. Remove the clutch housing.

  1. Inspect the shift arms, shafts and levers for wear, distortion or scoring. Replace if these conditions are present.
  1. Measure shift arm thickness and replace if thinner than the specified limits.

Limit : Except. Reverse

7.5 mm (0.295 in.)

Limit : Reverse

7.4 mm (0.291 in.)