Clutch

Clutch Replacement

 12-11  

Special Tools Required

  • Driver handle 5-8840-0573-0 (J-36190)
  • Bushing remover 5-8840-0574-0 (J-37245)
  • Bearing remover 5-8840-0575-0 (J-37158)
  • Inner bearing installer 5-8840-0576-0 (J-37159)
  • Outer bearing installer 5-8840-0577-0 (J-36037)
  • Clutch alignment arbor 5-8840-7001-0

Pressure Plate and Drive Plate Removal

  1. Measure the height of each diaphragm springs at 50mm from centre of pressure plate.Maximum height difference : 1.0 mm (0.039 in) with pressure plate mounting bolt torque of 19 N.m(1.9kgf.m, 14ibf.ft).

    TORQUE:

19 Nm (1.9 kgf/m, 14 lbf/ft)

  1. Remove the pressure plate assembly.
  1. Remove the driven plate assembly.
  1. Make the necessary correction or parts replacement if wear, damage or any other abnormal conditions are found during inspection.
  1. Check the pressure plate for scoring, cracks or warpage.
  1. Check the driven plate for surface deterioration or contamination with oil.

    Slight surface deterioration can be removed with sand pager.

  1. Measure the clutch disc thickness. If the thickness is less than the service limit, replace the clutch disc.

Driven Plate and Pressure Plate Installation

  1. Install the driven plate assembly (A) using the special tool.

  1. Install the pressure plate assembly.

  1. Tighten the bolts holding the pressure plate assembly in the order shown in the figure.

    PRESSURE PLATE MOUNTING BOLT TORQUE:

19 Nm (1.9 kgf/m, 14 lbf/ft)

  1. Remove the special tools.
  1. Apply high temperature grease to the input shaft splines in.