Standards and Service Limits

Engine Electrical (cont'd)

 2-4  

Item Measurement Qualification Standard or New Service Limit
Starter (5-door (England made) model) for D16V1 (KG, KR, KS models), engine with A/T (DENSO) Output   1.0 kW
Commutator mica depth   0.50-0.75 mm (0.020-0.030 in.) 0.2 mm (0.008 in)
Commutator runout   0.02 mm (0.001 in.) max. 0.05 mm (0.002 in)
Commutator O.D.   27.9-28.0 mm (1.098-1.102 in.) 27.0 mm (1.063 in.)
Brush length   14.0-14.5 mm (0.55-0.57 in.) 9.0 mm (0.35 in)
Brush spring tension   13.7-17.7 N (1.40-1.80 kgf, 3.09-3.97 lbf)  
Starter (5-door (England made) model) for D16V1 (KG, KR, KS models), engine with M/T (VALEO) Output   1.0 kW
Commutator mica depth   0.50-0.90 mm (0.020-0.035 in.) 0.2 mm (0.008 in)
Commutator runout   0.01 mm (0.0004 in.) max. 0.015 mm (0.0006 in)
Brush length   18.0 mm (0.7 in.) 5 mm (0.2 in.)
Brush spring tension   15.3-19.2 N (1.56-1.96 kgf, 3.44-4.32 lbf)  

Engine Assembly

Item Measurement Qualification Standard or New Service Limit
Compression Pressure check at 250 rpm (min-1) with wide open throttle. (See Design Specs for ratio.) Minimum 930 kPa (9.5 kgf/cm2, 135 psi) -
Maximum variation 200 kPa (2.0 kgf/cm2, 28 psi) -

Cylinder Head (4-door and 5-door (Japan made) models)

Item Measurement Qualification Standard or New Service Limit
Head Warpage   - 0.05 mm (0.002 in.)
Height   92.95-93.05 mm

(3.659-3.663 in.)

 -
Camshaft End Play   0.05-0.15 mm (0.002-0.006 in.) 0.5 mm (0.02 in.)
Camshaft-to-holder oil clearance   0.050-0.089 mm (0.0020-0.0035 in.) 0.15 mm (0.006 in.)
Total runout   0.03 mm (0.001 in.) max. 0.04 mm (0.002 in.)
Cam lobe height for D15Y4 engine VTEC intake, primary 38.427 mm (1.5129 in.) -
VTEC intake, secondary 32.292 mm (1.2713 in.) -
VTEC exhaust 38.784 mm (1.5269 in.) -
Cam lobe height for D16W7 engine VTEC intake, primary 38.427 mm (1.5129 in.) -
VTEC intake, secondary 32.848 mm (1.2932 in.) -
VTEC exhaust 38.784 mm (1.5269 in.) -
Cam lobe height for D17A2, D17A5 engines VTEC intake, primary 38.604 mm (1.5198 in.) -
VTEC intake, secondary 32.848 mm (1.2932 in.) -
VTEC exhaust 38.784 mm (1.5269 in.) -
Cam lobe height for D16W8 engine VTEC intake, primary 36.662 mm (1.4434 in.) -
VTEC intake, mid 38.274 mm (1.5068 in.) -
VTEC intake, secondary 32.885 mm (1.2947 in.) -
VTEC exhaust 38.008 mm (1.4964 in.) -
Cam lobe height for D14Z5 engine Intake 34.158 mm (1.3448 in.) -
Exhaust 36.488 mm (1.4365 in.) -
Cam lobe height for D15Y2, D15Y3, D15Y5, D15Y6, D17A1, D17Z1 engines Intake 35.299 mm (1.3897 in.) -
Exhaust 37.281 mm (1.4678 in.) -

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