Standards and Service Limits
|
2-26 |
| Item | Measurement | Qualification | Standard or New | Service Limit |
| Drive pulley shaft | Diameter of needle bearing contact area | Flywheel side | 24.007-24.020 mm
(0.945-0.946 in.) |
When worn or damaged |
| Forward clutch side | 24.007-24.020 mm
(0.945-0.946 in.) |
When worn or damaged | ||
| I.D. | at sealing ring | 24.007-24.020 mm
(0.945-0.946 in.) |
When worn or damaged | |
| Driven pulley shaft | Diameter of needle bearing contact area | Start clutch side | 43.981-43.991 mm
(1.7315-1.7319 in.) |
When worn or damaged |
| Thrust clearance | Start clutch side | 0-0.13 mm (0-0.005 in.) | - | |
| Cotter, 25.5 mm thickness (Start clutch hub) | A | 2.90 mm (0.114 in.) | When worn or damaged | |
| B | 3.00 mm (0.118 in.) | When worn or damaged | ||
| C | 3.10 mm (0.122 in.) | When worn or damaged | ||
| D | 3.20 mm (0.126 in.) | When worn or damaged | ||
| Starter clutch feed pipe O.D. | End cover side | 6.97-6.98 mm
(0.274-0.275 in.) |
6.95 mm (0.274 in.) | |
| Flywheel housing side | 8.97-8.98 mm
(0.353-0.354 in.) |
8.95 mm (0.352 in.) | ||
| Driven pulley shaft feed pipe O.D. | 11.47-11.48 mm
(0.4516-0.4520 in.) |
11.45 mm (0.451 in.) | ||
| Start clutch feed pipe bushing I.D. | End cover side | 7.00-7.015 mm
(0.2756-0.2762 in.) |
7.030 mm (0.277 in.) | |
| Flywheel housing side | 9.0-9.015 mm
(0.354-0.355 in.) |
9.03 mm (0.356 in.) | ||
| Driven pulley shaft feed pipe bushing I.D. | 11.50-11.518 mm
(0.4528-0.4535 in.) |
11.533 mm (0.454 in.) | ||
| Start clutch end plate I.D. | 88.90-88.935 mm
(3.500-3.501 in.) |
When worn or damaged | ||
| Secondary gear shaft | Thrust clearance | 0-0.15 mm (0-0.006 in.) | - | |
| Thrust shim, 25 x 35 mm thickness | A | 2.80 mm (0.110 in.) | When worn or damaged | |
| B | 2.90 mm (0.114 in.) | When worn or damaged | ||
| C | 3.00 mm (0.118 in.) | When worn or damaged | ||
| D | 3.10 mm (0.122 in.) | When worn or damaged | ||
| E | 3.20 mm (0.126 in.) | When worn or damaged | ||
| F | 3.30 mm (0.130 in.) | When worn or damaged | ||
| G | 3.40 mm (0.134 in.) | When worn or damaged | ||
| H | 3.50 mm (0.138 in.) | When worn or damaged | ||
| I | 3.60 mm (0.142 in.) | When worn or damaged | ||
| J | 3.70 mm (0.146 in.) | When worn or damaged | ||
| K | 3.80 mm (0.150 in.) | When worn or damaged | ||
| Sealing ring groove width | 2.50-2.65 mm
(0.098-0.104 in.) |
2.655 mm (0.105 in.) | ||
| Park gear and pawl | When worn or damaged |