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Check the oil seal (A) on the spring retainer of the 1st, 2nd, and 3rd clutches for wear, damage, and peeling.
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If the oil seal is worn, damaged, or peeling, replace the spring retainer.
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Inspect the clutch discs, the clutch plates, and the clutch end-plate for wear, damage, and discoloration.
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Standard Thickness:
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Clutch Discs:
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1.94 mm (0.076 in.)
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Clutch Plates
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R20A3 Engine Model:
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1st Clutch (wave-plates):
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1.6 mm (0.063 in.)
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2nd Clutch:
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Wave-plates:
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2.0 mm (0.079 in.)
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2.0 mm-thick
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flat-plate:
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2.0 mm (0.079 in.)
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4.0 mm-thick
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flat-plate:
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4.0 mm (0.157 in.)
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3rd Clutch:
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Wave-plates:
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1.6 mm (0.063 in.)
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Flat-plates:
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1.6 mm (0.063 in.)
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4th Clutch (wave-plates):
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2.0 mm (0.079 in.)
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5th Clutch (wave-plates):
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2.0 mm (0.079 in.)
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K24Z3 Engine Model:
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1st Clutch:
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Wave-plates:
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1.6 mm (0.063 in.)
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Flat-plate:
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1.6 mm (0.063 in.)
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2nd Clutch:
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Wave-plates:
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2.0 mm (0.079 in.)
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Flat-plate:
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2.0 mm (0.079 in.)
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3rd Clutch:
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Wave-plates:
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1.6 mm (0.063 in.)
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Flat-plate:
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1.6 mm (0.063 in.)
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4th Clutch (wave-plates):
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2.0 mm (0.079 in.)
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5th Clutch (wave-plates):
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2.0 mm (0.079 in.)
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If the clutch discs are worn or damaged, replace them as a set. If the clutch discs are replaced, inspect the clearance between the clutch end-plate and the top disc.
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If any plate is worn, damaged, or discolored, replace the damaged plate with a new plate, and inspect the other wave-plates for a phase difference. If the clutch plate is replaced, inspect the clearance between the clutch end-plate and the top disc.
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If the clutch end-plate is worn, damaged, or discolored, inspect the clearance between the clutch end-plate and the top disc, then replace the clutch end-plate.
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