Crankshaft Pulley Removal and Installation

Special Tools Required

Handle, 6-25-660L
 07JAB-001020B

Crankshaft pulley holder, 50 offset 65
 070AB-RJA0100

Socket wrench, 19 x 90L
 07JAA-001020A
Removal
  1. Remove the front wheels.
  1. Hold the pulley with the handle (A) and the crankshaft pulley holder (B).
  1. Remove the bolt with a 19 x 90L socket (C) and a breaker bar, then remove the crankshaft pulley.

Installation
  1. Clean the crankshaft pulley (A), the crankshaft (B), the bolt (C), and the washer (D). Lubricate as shown.

  1. Install the crankshaft pulley, and hold the pulley with the handle (A) and the crankshaft pulley holder (B).
  1. Tighten the bolt to 49 N·m (5.0 kgf·m, 36 lbf·ft) with a torque wrench and a 19 x 90L socket (C). Do not use an impact wrench. If the pulley bolt or crankshaft are new, tighten the bolt to 177 N·m (18.0 kgf·m, 130 lbf·ft), then remove the bolt and tighten it to 49 N·m (5.0 kgf·m, 36 lbf·ft).
  1. Tighten the pulley bolt an additional 90 °.
  1. Install the front wheels.