A/T Secondary Shaft 2nd Gear Axial Clearance Inspection
  1. Install the thrust needle bearing (A), the needle bearing (B), 2nd gear (C), the thrust needle bearing (D), the 37 x 58 mm thrust washer (E), and the 2nd clutch (F) on the secondary shaft (G), then secure them with the snap ring (H). Do not install the O-rings during inspection.
  1. Measure the clearance between the snap ring (A) and the 2nd clutch guide (B) using a feeler gauge (C), in at least three places. Use the average as the actual clearance.
    Standard:
    0.04−0.12 mm (0.002−0.005 in.)

  1. If the clearance is out of standard, remove the 37 x 58 mm thrust washer, and measure its thickness.
  1. Select and install a new thrust washer, then recheck.

    THRUST WASHER, 37 x 58 mm

    No.
    Part Number
    Thickness
    1
    90511-PRP-010
    3.900 mm (0.154 in.)
    2
    90512-PRP-010
    3.925 mm (0.155 in.)
    3
    90513-PRP-010
    3.950 mm (0.156 in.)
    4
    90514-PRP-010
    3.975 mm (0.156 in.)
    5
    90515-PRP-010
    4.000 mm (0.157 in.)
    6
    90516-PRP-010
    4.025 mm (0.158 in.)
    7
    90517-PRP-010
    4.050 mm (0.159 in.)
    8
    90518-PRP-010
    4.075 mm (0.160 in.)
    9
    90519-PRP-010
    4.100 mm (0.161 in.)
    10
    90520-PRP-010
    4.125 mm (0.162 in.)
    11
    90521-PRP-010
    4.150 mm (0.163 in.)
    12
    90522-PRP-010
    4.175 mm (0.164 in.)
    13
    90523-PRP-000
    4.200 mm (0.165 in.)
    14
    90524-PRP-000
    4.225 mm (0.166 in.)
    15
    90525-PRP-000
    4.250 mm (0.167 in.)
    16
    90526-PRP-000
    4.275 mm (0.168 in.)
    17
    90527-PRP-000
    4.300 mm (0.169 in.)
    18
    90528-PRP-000
    4.325 mm (0.170 in.)
    19
    90529-PRP-000
    4.350 mm (0.171 in.)
    20
    90530-PRP-000
    4.375 mm (0.172 in.)

  1. After replacing the thrust washer, make sure the clearance is within standard.
  1. Disassemble the installed parts from the secondary shaft.