M/T Differential Thrust Clearance Adjustment
Special Tools Required

Inner driver handle, 40 mm
 07746-0030100
  1. If you removed the 80 mm shim from the transmission housing, reinstall the same sized shim.
  1. Install the differential assembly into the clutch housing.
    NOTE: The illustration shows K24Z3 engine model.
  1. Specified Torque:
    8 x 1.25 mm
    27 N·m (2.8 kgf·m, 20 lbf·ft)

  1. Use the 40 mm inner driver handle to bottom the differential assembly in the clutch housing.
  1. Measure clearance between 80 mm shim and the bearing outer race in the transmission housing.
    Standard:
    0−0.10 mm (0−0.0039 in.)

  1. If the clearance is more than the standard, select a new 80 mm shim from the following table. If the clearance measured in Step 6 is within the standard, go to Step 10 .

    80 mm Shim

    Type
    Part Number
    Thickness
    A
    41441-PL3-B00
    1.00 mm (0.039 in.)
    B
    41442-PL3-B00
    1.10 mm (0.043 in.)
    C
    41443-PL3-B00
    1.20 mm (0.047 in.)
    D
    41444-PL3-B00
    1.30 mm (0.051 in.)
    E
    41445-PL3-B00
    1.40 mm (0.055 in.)
    F
    41446-PL3-B00
    1.50 mm (0.059 in.)
    G
    41447-PL3-B00
    1.60 mm (0.063 in.)
    H
    41448-PL3-B00
    1.70 mm (0.067 in.)
    J
    41449-PL3-B00
    1.80 mm (0.071 in.)
    K
    41450-PL3-B00
    1.05 mm (0.041 in.)
    L
    41451-PL3-B00
    1.15 mm (0.045 in.)
    M
    41452-PL3-B00
    1.25 mm (0.049 in.)
    N
    41453-PL3-B00
    1.35 mm (0.053 in.)
    P
    41454-PL3-B00
    1.45 mm (0.057 in.)
    Q
    41455-PL3-B00
    1.55 mm (0.061 in.)
    R
    41456-PL3-B00
    1.65 mm (0.065 in.)
    S
    41457-PL3-B00
    1.75 mm (0.069 in.)

  1. Remove the bolts and transmission housing.
  1. Replace the thrust shim selected in Step 7 , then recheck the clearance.
  1. Reinstall the transmission housing.