Intermediate Shaft Reassembly

Exploded View - R20A3 Engine Model

Exploded View - K24Z3 Engine Model
Special Tools Required

Oil seal driver, 64 mm
 07GAD-PH70201

Half shaft base
 07NAF-SR30101

Bearing driver attachment, 52 x 55 mm
 07746-0010400

Inner bearing driver attachment, 35 mm
  07746-0030400

Driver handle, 15 x 135L
 07749-0010000

Installer attachment, 45 mm
 07MAD-PR90100
NOTE:
  • Refer to the Exploded View, as needed, during this procedure.
  • The illustrations show K24Z3 engine model.
  1. Clean the disassembled parts with solvent, and dry them with compressed air.
    NOTE: Do not wash the rubber parts with solvent.
  1. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment (C), the 15 x 135L driver handle (D), the half shaft base (E), and a press.
  1. Install the internal snap ring (A) in the groove (B) of the bearing support.
  1. Press the intermediate shaft (A) into the new shaft bearing (B) using the 35 mm inner bearing driver attachment (C) and a press.
  1. Install the external snap ring (A) in the groove of the intermediate shaft (B).
  1. Install a new outer seal (A) into the bearing support (B) using the 45 mm installer attachment (C), 64 mm oil seal driver (D), the half shaft base (E), and a press.
    • R20A3 engine model: Press the seal until it is 0±0.2 mm (0±0.008 in.) below the surface of the bearing support end.
    • K24Z3 engine model: Press the seal until it is 4±0.2 mm (0.16±0.008 in.) below the surface of bearing support end.
  1. K24Z3 engine model: Install the heat shield (A).