Steering

Item
Measurement
Qualification
Standard or New
Steering wheel
Rotational play measured at outside edge with engine running
0−10 mm (0−0.39 in.)
Initial turning load measured at outside edge with engine running
29 N (3.0 kgf, 6.6 lbf)
Gearbox
Angle of rack guide screw loosened from locked position
10±5 °


Suspension

Item
Measurement
Qualification
Standard or New
Service Limit
Wheel alignment
Camber
16 inch wheel
Front
0 °02 '±30 '
Rear
−0 °50 '±30 '
17 inch wheel
Front
0 °00 '±30 '
Rear
−1 °00 '±30 '
18 inch wheel
Front
0 °03 '±30 '
Rear
−1 °12 '±30 '
Caster
16 inch wheel
Front
3 °43 ' +10 ' −50 '
17 inch wheel
Front
3 °47 ' +10 ' −50 '
18 inch wheel
Front
3 °52 ' +10 ' −50 '
Total toe-in
Front
0±2 mm (0±0.08 in.)
Rear
2±2 mm (0.08±0.08 in.)
Front wheel turning angle
16 inch wheel
Inward
39 °04 '±2 °
Outward (reference)
31 °33 '
17 inch wheel
Inward
38 °58 '±2 °
Outward (reference)
31 °28 '
18 inch wheel
Inward
36 °59 '±2 °
Outward (reference)
30 °23 '
Wheel
Steel wheel runout
Axial
0−1.0 mm (0−0.04 in.)
2.0 mm (0.08 in.)
Radial
0−1.0 mm (0−0.04 in.)
1.5 mm (0.06 in.)
Aluminium wheel runout
Axial
0−0.7 mm (0−0.03 in.)
2.0 mm (0.08 in.)
Radial
0−0.7 mm (0−0.03 in.)
1.5 mm (0.06 in.)
Wheel bearing
End play
Front
0−0.05 mm (0−0.002 in.)
Rear
0−0.05 mm (0−0.002 in.)


Brakes

Item
Measurement
Qualification
Standard or New
Service Limit
Parking brake
Distance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force
Rear disc brake
6 to 8 clicks
Rear drum in disc brake
5 to 7 clicks
Drum I.D. (rear drum in disc brake)
189.9−190.0 mm (7.476−7.480 in.)
191.0 mm (7.520 in.)
Shoe lining thickness (rear drum in disc brake)
3.4 mm (0.133 in.)
1.0 mm (0.04 in.)
Brake pedal
Pedal height (carpet moved aside)
LHD
M/T
164 mm (6.46 in.)
A/T
173 mm (6.81 in.)
RHD
M/T
167 mm (6.57 in.)
A/T
172 mm (6.77 in.)
Free play
1−5 mm (0.04−0.20 in.)
Brake disc
Thickness
Front
1-piston caliper
24.9−25.1 mm (0.98−0.99 in.)
23.0 mm (0.91 in.)
2-piston caliper
31.9−32.1 mm (1.255−1.263 in.)
30.0 mm (1.18 in.)
Rear
8.9−9.1 mm (0.35−0.36 in.)
8.0 mm (0.31 in.)
Runout
Front and rear
———
0.04 mm (0.0016 in.)
Parallelism
Front and rear
———
0.015 mm (0.0006 in.)
Brake pads
Thickness
Front
1-piston caliper
10.5−11.0 mm (0.41−0.43 in.)
1.5 mm (0.059 in.)
2-piston caliper
10.5−11.0 mm (0.41−0.43 in.)
1.6 mm (0.063 in.)
Rear
8.3−9.0 mm (0.33−0.35 in.)
1.0 mm (0.04 in.)
Brake booster
Master cylinder oil pressure
Except KQ
VacuumkPa (mmHg, in.Hg)
Brake pedal pressure N (kgf, lbf)
kPa (kgf/cm 2 , psi)
0 (0, 0)
98 (10, 22)
0 (0, 0)
294 (30, 66)
1,539 (15.7, 223)
66.7 (500, 19.7)
98 (10, 22)
4,988 (50.9, 723)
294 (30, 66)
9,055 (92.3, 1,313)
KQ
Vacuum kPa (mmHg, in.Hg)
Brake pedal pressure N (kgf, lbf)
kPa (kgf/cm 2 , psi)
0 (0, 0)
98 (10, 22)
0 (0, 0)
294 (30, 66)
1,754 (17.9, 254)
66.7 (500, 19.7)
98 (10, 22)
6,399 (65.3, 928)
294 (30, 66)
11,809 (120.4, 1,713)


Air Conditioning

Item
Measurement
Qualification
Standard or New
Refrigerant
Type
HFC-134a (R-134a)
Capacity of system
450−500 g (15.9−17.7 oz)
Refrigerant oil
Type
SP-10 (P/N 38897-P13-A01AH or 38899-P13-A01)
Capacity of components
Condenser
50 mL (1 2/3 fl·oz, 1.8 Imp oz)
Evaporator
40 mL (1 1/3 fl·oz, 1.6 Imp oz)
Each line and hose
10 mL (1/3 fl·oz, 0.4 Imp oz)
Receiver/Dryer
10 mL (1/3 fl·oz, 0.4 Imp oz)
Compressor (Except KQ)
80−90 mL (2 5/7−3 fl·oz, 2.6−3.0 Imp oz)
Compressor (KQ)
75−85 mL (2 1/2−2 5/6 fl·oz, 2.6−3.0 Imp oz)
Compressor
Field coil resistance
3.15−3.45 Ω
Pulley-to-armature plate clearance
0.35−0.65 mm (0.014−0.026 in.)